Product Introduction:
Basic functions: This production line consists of three main modules – loading station, cutting station, and splitting station – enabling simultaneous operation of loading, cutting, and splitting processes to improve overall production efficiency. The loading station features dual-side feeding capability with rail-guided movement. Glass is transferred to the cutting station via roller conveyors, precisely positioned by conveyor belts for cutting, and then transported to the splitting station. The splitting station is equipped with specialized assistance devices to make glass separation more efficient and labor-saving.
Equipment and processing parameters:
1. Equipment parameters
model | Cutting accuracy
| | Maximum cutting sizespeed | Cutting thickness
| power | power supply
|
2621 | ±0.15mm | 2600*2100mm | 0-220m/min | 1.5-15mm | 12kw | 380V/50HZ （Customizable） |
3726 | ±0.20mm | 3700*2600mm | 3-19mm | 18kw |
4228 | ±0.20mm | 4200*2800mm | 18kw |
5133 | ±0.25mm | 5100*3300mm | 25kw |
6133 | ±0.25mm | 6100*3300mm | 25kw |
8133 | ±0.30mm | 8100*3300mm | 42kw |
9133 | ±0.30mm | 9100*3300mm | 45kw |
12033 | ±0.35mm | 12000*3300mm | 70kw |
14033 | ±0.35mm | 14000*3300mm | 72kw |
Workbench height：900±50mm |
Scope of application: architectural glass, automotive glass, home appliance glass, hollow doors and windows, mirror glass, handicrafts and other glass cutting operations
|
2. Component parameters:
Loading table:
Curving sprocket chain: Made of high-hardness alloy material, strengthened through heat treatment, suitable for high-intensity continuous transmission applications.
Conveyor roller: imported PU material;
Vacuum suction cup: butadiene rubber material (double adsorption structure);
Turnover reducer: Bonfiglioli (Sino-German joint venture)
X, Y axis reducer: Bonfiglioli (Sino-German joint venture)
Conveyor reducer: Bonfiglioli (Sino-German joint venture)
Suction cup lifting reducer: Bonfiglioli (Sino-German joint venture)
Vacuum pump: Kawagoe (Sino-German joint venture)
glass loading cycle rate: 50 seconds
Transmission speed: 0~40m/min (adjustable)
Upper limit of glass suction depth: 750mm
Number of glass loading arms on one side: determined by the size of the glass
Number of single-arm suction cups: 3-4
Compressed air: 0.3Mpa
Vacuum pressure: -70~90Kpa (adjustable according to glass thickness)
X-axis travel speed: 5~25m/min (adjustable);
Y-axis travel speed: 8~12m/min (adjustable)
Cutting machine:
Main bearing: NSK
Guide rail: FUJUN
Rack/gear: Ruian
Blade wheel/blade holder: German Bohler
Tabletop: imported industrial felt
Platform: waterproof high-density board
Servo system: Yaskawa servo motor (fast speed, high precision)
Inverter: Delta
Conveyor reducer: Bonfiglioli (Sino-German joint venture)
Proportional valve: SMC
Main solenoid valve: AirTac
Motion controller: Galil (USA)
Intermediate relay: Hequan/Pride
AC contactor: Schneider
Motor circuit breaker: Schneider
Air switch: Chint
Proximity switch: Guangchuan/Pride/Automike.
Linear parallelism: ≤±0.25mm/m
Diagonal accuracy: ≤±0.30mm/m (the above accuracy is based on the cutting line accuracy before breaking)
Cutting bridge speed: 0~160m/min. (adjustable)
Cutting bridge acceleration ≥3.0m/s²
Cutter head frame speed ≥150m/min
Cutter head frame acceleration ≥6.0m/s²
Belt transmission speed ≥40m/min
Cutting head positioning accuracy error ≤±0.15mm
Compressed air: 0.6PA.
Breaking table:
Circuit breaker: Renmin/Chint
Button: Renmin/Chint
Main solenoid valve: AirTac
Other pneumatic components: Deco/Shengguang
Number of fans: 2 Liyuan (independent switch control)
Tabletop velvet: domestic black fiber felt
Tabletop: high-density fiberboard.
Breaking rod: 1 horizontal and 1 vertical
Software:
optima
Supports import of office optimization data with manual creation and editing of cutting layouts
Enables pattern copying, moving, and manual cutting sequence adjustment
Facilitates rapid layout generation in X/Y/Z modes with multi-size optimization
Provides rotation display for optimized results, image management, and processing priority settings
Integrates template scanning, graphic processing, library management and 20 optimization algorithms
Supports cutting graphic editing, label design/printing and optimization report generation
Compatible with Excel data import with specialized cutting modes for Low-E and laminated glass
Includes 350 common graphics library and 2D CAD system for custom shape scanning
Enables bidirectional conversion between NC signals and graphic data with multilingual interface
Maintains continuous synchronization with international software updates to meet evolving needs
3. Detailed photos
Suction cup
Conveyor belt
Cutting table
Breaking table
