全自动玻璃切割流水线

Full-automatic glass cutting line

Glass cutting line


Glass loading cutting and breaking are performed simultaneously, which can achieve efficient product
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Details introduction
Product Introduction:

Basic functions: The production line is divided into three parts, consisting of a loading table, a cutting table, and a breaking table, which can realize loading, cutting and breaking at the same time, and achieve efficient production. The loading table can load the glass on both sides, and is equipped with a guide rail for walking and loading. The glass is transported to the cutting table by rollers, and the cutting table is equipped with a conveyor belt to transport the glass to the positioning point and to the breaking table after cutting. The breaking table is equipped with auxiliary devices to make breaking more efficient and labor-saving.

Equipment and processing parameters:
1. Equipment parameters

model

Cutting accuracy

Maximum cutting sizespeed

Cutting thickness

power

power supply

2621

±0.15mm

2600*2100mm

 

 

 

 

0-220m/min

1.5-15mm

12kw

 

 

 

 

380V/50HZ

Customizable

3726

±0.20mm

3700*2600mm

 

 

 

3-19mm

18kw

4228

±0.20mm

4200*2800mm

18kw

5133

±0.25mm

5100*3300mm

25kw

6133

±0.25mm

6100*3300mm

25kw

8133

±0.30mm

8100*3300mm

42kw

9133

±0.30mm

9100*3300mm

45kw

12033

±0.35mm

12000*3300mm

70kw

14033

±0.35mm

14000*3300mm

72kw

Workbench height900±50mm

Scope of application: architectural glass, automotive glass, home appliance glass, hollow doors and windows, mirror glass, handicrafts and other glass cutting operations

2. Component parameters:

Loading table:

Curving sprocket chain: high-precision wear-resistant reinforced type;

Conveyor roller: imported PU material;

Vacuum suction cup: butadiene rubber material (double adsorption structure);

Turnover reducer: Bonfiglioli (Sino-German joint venture)

X, Y axis reducer: Bonfiglioli (Sino-German joint venture)

Conveyor reducer: Bonfiglioli (Sino-German joint venture)

Suction cup lifting reducer: Bonfiglioli (Sino-German joint venture)

Vacuum pump: Kawagoe (Sino-German joint venture)

glass loading cycle rate: 50 seconds

Transmission speed: 0~40m/min (adjustable)

Upper limit of glass suction depth: 750mm

Number of glass loading arms on one side: determined by the size of the glass

Number of single-arm suction cups: 3-4

Compressed air: 0.3Mpa

Vacuum pressure: -70~90Kpa (adjustable according to glass thickness)

X-axis travel speed: 5~25m/min (adjustable);

Y-axis travel speed: 8~12m/min (adjustable)

Cutting machine:

Main bearing: NSK

Guide rail: FUJUN

Rack/gear: Ruian

Blade wheel/blade holder: German Bohler

Tabletop: imported industrial felt

Platform: waterproof high-density board

Servo system: Yaskawa servo motor (fast speed, high precision)

Inverter: Delta

Conveyor reducer: Bonfiglioli (Sino-German joint venture)

Proportional valve: SMC

Main solenoid valve: AirTac

Motion controller: Galil (USA)

Intermediate relay: Hequan/Pride

AC contactor: Schneider

Motor circuit breaker: Schneider

Air switch: Chint

Proximity switch: Guangchuan/Pride/Automike.

Linear parallelism: ≤±0.25mm/m

Diagonal accuracy: ≤±0.30mm/m (the above accuracy is based on the cutting line accuracy before breaking)

Cutting bridge speed: 0~160m/min. (adjustable)

Cutting bridge acceleration ≥3.0m/s²

Cutter head frame speed ≥150m/min

Cutter head frame acceleration ≥6.0m/s²

Belt transmission speed ≥40m/min

Cutting head positioning accuracy error ≤±0.15mm

Compressed air: 0.6PA.

Breaking table:

Circuit breaker: Renmin/Chint

Button: Renmin/Chint

Main solenoid valve: AirTac

Other pneumatic components: Deco/Shengguang

Number of fans: 2 Liyuan (independent switch control)

Tabletop velvet: domestic black fiber felt

Tabletop: high-density fiberboard.

Breaking rod: 1 horizontal and 1 vertical

Software:

optima

Supports importing office optimization results, manually creating and editing cutting plans.

With copy, move, and manually edit cutting order functions.

Quickly create cutting plans in X, Y, and Z modes, support optimization of multiple originals and small parts, and no size restrictions.

Supports rotation of optimization results, image management, and priority management of chip and chip optimization.

Includes template scanning, graphics processing, original film library management, and 20 efficient optimization algorithms.

Supports editing cutting graphics, label design and printing, and clear printing of optimization reports.

Supports Excel data import, Low-E and laminated glass cutting management.

Provides a library of 350 common graphics, and the 2D CAD system supports special-shaped scanning and processing.

Automatically converts CNC signals into graphics, supports multi-language operating interfaces, including Chinese.

Real-time tracking of international software updates to meet the latest customer needs.

3. Detailed photos
Suction cup

image.png


Conveyor belt

image.png

Cutting table

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Breaking table

image.png

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