Hardware system features
Raw glass storage: servo walking positioning + laser measurement full closed-loop correction, assisted by rich software algorithms to ensure sufficient stability of the system;
Cutting machine: Anthony cutting machine main core parts are imported + unique processing technology can ensure the stability of the equipment in long-term use;
Laser coding: imported laser + unique processing technology can ensure the stability of the equipment in long-term use. Flexible coding configuration and special-shaped coding solutions make production simpler;
Cutting and edging connection: large-capacity sheet sorting and auxiliary edge grinding before three cutting + three grinding confluence, realize the same optimization package for three production lines, dynamic scheduling, and unloading according to the process card, to achieve high cutting rate and efficient on-site flow;
Edging and tempering connection: horizontal sheet sorting fast sheet output + confluence, with the software loading algorithm, can not only ensure the quality and high loading rate of tempering, but also support the production capacity demand of tempering;
Hollow front single-line vertical sheet sorting: by scanning the code to accurately locate the information of each piece of glass, intelligently communicate with the system, and match according to the order to achieve uninterrupted entry and exit.
Features of the software system
Comprehensive collection of information such as equipment status, raw material consumption, and energy consumption of the entire plant to achieve refinement of production costs;
Hollow, coating, interlayer, and box-making management systems enable digital management of offline equipment;
The system connects data with ERP in multiple ways to achieve flexible scheduling of production lines;
The process formula mechanism can dynamically adjust equipment parameters to achieve order processes;
The production line dashboard displays the real-time status of the production line and actively reports production data to ERP;
The edge grinding diversion optimization algorithm can greatly reduce the opening and closing time of the edge grinding machine to improve efficiency;
Tempered glass sorting improves the loading rate and production capacity of the tempering furnace while ensuring the quality of tempering, and can be dynamically adjusted with the algorithm before edge grinding;
After tempering, under the guidance of MES, the rack is automatically unloaded according to the process card and the board guides the flow;
Automatically generate aluminum strip bending data for each line, and ensure the continuity and timeliness of hollow line production;
The system guides AGV to operate the glass rack according to the route.