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Product Introduction
★Basic Performance:
This equipment integrates mature industry technologies and precision machining processes. It features systematic functional enhancements and integrated development tailored to the actual needs of existing production processes in the loading and cutting stages, resulting in a fully automatic loading, cutting, and splitting machine. The machine has a compact structure, effectively saving installation space; it operates stably and efficiently, with precise positioning and a high degree of automation, capable of completing the entire process of automatic loading, automatic cutting, and automatic positioning. Through optimized mechanical design and efficient collaboration with the Weihong cutting system software, the overall reliability of the equipment, the quality of the cut glass products, and the material utilization rate are significantly improved.
★ Scope of application
Architectural glass, automotive glass, craft glass, round glass, decorative glass, cabinet glass, coated glass, home appliance glass, solar glass, tool glass, bathroom glass, lens, craft glass, mirror glass and other glass cutting operations
Basic performance:
1. Equipment specifications:
model | 2620 | 3826 | 4228 | 5133 | 6133 | power |
Can be customized according to cutting size |
上片方式 | Front loading | Front loading | Front loading | Front loading | Front loading |
380V/50HZ | |
Maximum cutting size | 2500*1900mm | 3700*2500mm | 4100*2700mm | 5000*3200mm | 6000*3200mm | ||
功率 | 9.5KW | 13.5KW | 13.5KW | 18KW | 18KW | ||
Workbench height:900±50mm | |||||||
适Application: architectural glass, automotive glass, craft glass, wafer glass, decorative glass, cabinet glass, coated glass, home appliance glass, solar glass, furniture glass, bathroom glass, lens, craft glass, mirror glass and other glass cutting operations | |||||||
2. Cutting parameters:
★ Straight line parallelism: ≤0.2mm/m
★ Diagonal accuracy: ≤0.2mm/m (the above accuracy is based on the cutting line accuracy before breaking)
★ Cutting bridge speed: 0~180m/min. (adjustable)
★ Cutting bridge acceleration ≥3.0m/s²
★ Blade head speed ≥180m/min
★ Blade head acceleration ≥6.0m/s²
★ Cutting head positioning accuracy error ≤±0.15mm
3. Power supply/power:
★ Installation power supply requirements: 380V/50HZ
★ Actual power of equipment: 8KW.
★ Compressed air: 0.6PA.
★Equipment Frame: Aging-treated for significantly improved stability and precision retention.
★Cutting Blade Holder: Multi-blade design for precise cutting of straight and irregularly shaped glass.
★Tabletop: Made of imported Compal material, offering excellent deformation resistance.
★Felt: Imported industrial felt, highly flat and anti-static.
★Positioning System: Mechanical positioning.
★Oil Supply: Pneumatic automatic oil injection, synchronized with blade insertion.
2. Mechanical part
★ Table: imported Combet version (flatness ≤ 0.20mm/m).
★ Rack: Hiwin: Taiwan
★ Knife wheel/wheel clamp: Bohler (Germany)
★ Rack: KHK (Japan)
3. Electrical part
★ Lenovo computer host
★ Voltage: 380V/50HZ.
★ Motor: Yaskawa servo motor (good cutting effect for both special-shaped and straight-line cutting)
★ Proximity switch: Befort (Sino-German joint venture)
★ Control card: Weihong
★ Main electrical components: Schneider (France)
★ Pneumatic proportional valve: SMC (Japan)
4. Software: Optima
★ Features blade limit protection.
★ Automatic capacity calculation function.
★ Includes multiple cutting pattern libraries (for convenient drawing and operation).
★ Compatible with AutoCAD drawing software.
★ Automatic correction function: Effectively improves and maintains cutting accuracy.
★ Cutting path selection function: Supports custom paths to improve cutting speed.
★ Automatic blade pressure adjustment: Fast response, accurate adjustment, and stable operation.
★ Automatic pressure application for irregular-shaped cutting: Automatically adjusts pressure based on graphic characteristics to optimize cutting results.
★ Origin correction function: Supports secondary origin setting for enhanced operational flexibility.
★ Input methods: Keyboard and mouse, equipped with a bilingual (Chinese/English) user interface.
★ Automatic blade pressure adjustment for irregular-shaped cutting: Automatically matches optimal pressure parameters based on graphic complexity.
★ Irregular-shaped template scanning: Can scan various templates point-by-point and convert them into CAD drawings.
★ Pressure and Speed Optimization: Automatically adjusts output parameters based on graphic characteristics, matching various paths such as straight lines and curves.
★ Irregular Shape Library: Built-in library of various commonly used irregular shapes to meet diverse processing needs.
★ Irregular Shape Optimization Function: Supports size adjustment, rotation, translation, and combination editing of graphics in the library.
★ Chinese User Interface: Equipped with a full Chinese menu for easy operation by local users.
★ Drilling Positioning Function: Integrated drilling pre-positioning support in the irregular shape library.
★ Cutting Head Protection Mechanism: Employs a mechanical protection structure to effectively avoid collision risks.
★ Irregular Shape Cutting Capability: Can accurately cut straight lines, diagonal lines, and common irregular shapes.
★ Travel Protection System: Equipped with dual mechanical and electrical travel limit protection.
★ Operation Record Function: Automatically stores equipment operation data and fault records, supporting status analysis.
★ Production Management Function: Automatically calculates production data such as start-up time and cutting length, supporting performance management.
★ Work Estimation Function: Quickly calculates estimated cutting time to assist in production planning. ★ Cutting pressure adjustment: Supports direct adjustment of cutting pressure via keyboard, eliminating the need for manual operation.